The lollipop production line includes the casting lollipop production line and the stamping lollipop production line
1.Lollipop die production line
Fully automatic punching and die lollipop production line
Spherical lollipop production line
Special-shaped lollipop production line
Wavy candy/cane candy production line
2. Lollipop casting production line
Fully automatic lollipop casting production line
Fully automatic servo-controlled stick candy pouring production line
Fully automatic servo-controlled flat lollipop casting production line
Fully automatic servo planet lollipop casting production line
3. Lollipop types (candy shapes) and applications
4. Working Principle of Lollipop Machine
5. Installation of the lollipop production line
1. Fully automatic lollipop die production line
This production line can produce various types of die-cut hard candies.
Fully automatic lollipop die production line
Technical parameters
Output :150-1200kg/h
Speed :120-1800Pc/min
Maximum sugar weight :16g
Minimum sugar weight :2g
Steam pressure :0.5-0.8Mpa
Steam consumption :150-600kg/h
Working environment requirements: Room temperature :20-25℃, Humidity :55%
Power :12-60KW/380V
Length :16m-26
Weight :4000kg-11000kg
The lollipop die production line can produce lollipops of different shapes by changing molds, with a production capacity of 50-1200kg/h. If your factory needs to produce a large number of lollipops of different shapes, then the lollipop die production line is your choice. The lollipop die production line adopts an electrically heated boiling pot, with PLC controlling the heating time and temperature, ensuring the transparency and taste of the sugar. Equipped with a lollipop punching machine, it can reduce the generation of waste materials and save you more costs. We have rich experience in manufacturing candy production lines. We can not only customize candy production lines according to your needs, but also provide you with corresponding molds.
The processing flow of the fully automatic lollipop die stamping production line
Sugar dissolving pot - Sugar storage tank - Vacuum continuous sugar boiling pot - cooling table - Heat preservation roller bed - Homogenizing machine - Die forming machine - shaking head distributor - Cold cabinet - packaging machine
Machine characteristics
The vacuum sugar boiling temperature, time, pouring temperature and pouring speed are controlled by computer
The 10.7-inch touch screen displays the process flow chart, the working status of each part, as well as parameters such as temperature and pouring speed
Variable frequency speed regulation controls the accurate flow rate of sugar liquid, ensuring stable quality of sugar paste
Candies of various shapes can be produced according to different molds
By replacing some devices and molds, this production line can produce spherical, flat and three-dimensional lollipops
Easy to operate and maintain
Non-standard machines can be customized according to the site requirements of customers
Spherical lollipop production line
The production process of spherical lollipops
Sugar dissolving - storage tank - Vacuum boiling pot - cooling table - Insulated rolling bed - Pulling machine - Spherical lollipop forming machine - Cooling cabinet - packaging machine
Special-shaped lollipop production line
The process flow of the special-shaped lollipop production line
Sugar dissolving - storage tank - Vacuum boiling pot - cooling table - Insulated rolling bed - Pulling machine - Irregular lollipop forming machine - Conveyor belt - packaging machine
Wavy candy/cane candy production line
The process flow of the special-shaped lollipop production line
Sugar dissolving - storage tank - Vacuum boiling pot - cooling table - Insulated rolling bed - Stretching machine - Creasing machine - New type of special-shaped lollipop forming machine - Cane candy machine - Conveyor belt - packaging machine
Main equipment
Vacuum continuous boiling pot
It has the functions of automatic sugar boiling and automatic temperature control, with high output, fast sugar boiling speed, and the syrup produced has high transparency
①. Sugar dissolving pot
Capacity (L):300
Weight (kg):280
Overall dimensions (mm):1100*1100*1700
②. Sugar storage tank
Capacity (L):300
Weight (kg):220
Overall dimensions (mm):740*740*1250
③. Technical parameters
Production capacity (kg/h):350-400
Heating area (m³):2.45
Steam pressure (MPa):0.7-1.0
Steam consumption (kg/h): approximately 100
Sugar solution entry temperature (°C):110-115
Discharge temperature (°C):135-145
Power - fixed displacement pump (kw):0.75
Matching power - Vacuum pump (kw):5.5
Overall dimensions (mm):1900*1700*2300
Overall weight (kg):800
Insulated roller bed drawing machine
Usage: Suitable for keeping sugar paste warm and pulling it into strips.
Features: Simple operation, labor-saving, and high efficiency.
Technical parameters
The maximum capacity of the roller bed (m³) : 0.20
Extrusion speed (m/min):≤40
Total power (kw):7
Weight (kg):850
Overall dimensions (mm): Four wheels :4270*890*1700
Overall dimensions (mm): Five wheels :4525*890*1700
Candy forming machine
Application: It is suitable for the production of irregular-shaped lollies, such as flat round, oval, large foot board and cartoon irregular-shaped lollies (shapes can be customized according to customer requirements).
Features: It adopts top pressure stamping forming, which is simple to operate, highly efficient and labor-saving.
Technical parameters
Production capacity: 150-250pcs/min
Finished product weight: 10-20g per piece
Total power: 2.5kw
Weight: 1550kg
Overall dimensions: 1950x860x1640mm
Extruder
Technical parameters
Production capacity (kg/h):200-300
Total power (kw):11
Overall dimensions (mm):1380x500x1480
Machine weight (kg):1100
Lollipop cooler
The candy cooling tunnel is a highly efficient and energy-saving rapid cooling equipment specially designed for candy cooling. It has the characteristics of good cooling effect, high speed and low noise. This type of candy cooling equipment cools and conveys candies by the vibration mode of the CAM crank arm swinging left and right. Therefore, during the cooling and conveying process, it provides a more uniform cooling effect for the candies, preventing them from changing and cracking during the cooling process. Meanwhile, the swinging vibration mode effectively prevents the candies from adhering to each other and sticking to the swinging disc. The closed and silent design complies with environmental protection standards and is a cooling equipment suitable for the production line of candy stamping.
Fully automatic spherical candy twisting packaging machine
Purpose
Suitable for twisted packaging of spherical lollipops.
Characteristics
The automatic sugar processing feeding device is aesthetically pleasing in style, low in noise, stable in operation and convenient for maintenance.
An AC motor is equipped with a frequency converter to achieve variable speed control
Fully automatic computer control, photoelectric color mark tracking.
Photoelectric sensor detection, bidirectional tracking, featuring fast tracking, accurate patterns, and effective elimination of packaging errors.
Food contact components are made of stainless steel, which is easy to clean and meets hygiene requirements.
Irregular-shaped candy twisting packaging machine
Uses and Characteristics
It adopts a numerical control display screen, which is convenient and intuitive to operate. The system control is stable and any parameters can be adjusted without stopping the machine. It adopts an electronic film pulling system for smoother speed and an independent temperature control system. Material sorting, tape making, sealing and cutting, knotting and packaging are completed.
2. Lollipop casting production line
Fully automatic lollipop casting production line
The lollipop casting production line can produce lollipops in various colors and can offer layering and striped options for spherical and bicolor spherical shapes. Compared with the die production line, the candy produced by the casting production line has a smoother surface and saves more labor. It is suitable for manufacturers that need to produce lollipops in large quantities. The continuous candy casting production line is mainly used for the casting production equipment of candy. This equipment integrates mechanics, electricity, steam and automatic control. It features high-quality candies, a wide variety of types, simple operation, compact structure and high degree of automation. The continuous lollipop casting production line can not only produce single-color lollipops, spray-painted lollipops, and filled lollipops, but also, by adding casting heads, produce a variety of colored and flavored products such as double-ball connected lollipops.
Technical parameters:
Output (10g) : 150kg-1200/h
Power :16kw-58kw
Compressed air consumption :0.5m ³ /min
Compressed air pressure :0.4-0.6Mpa
Steam consumption :250-1200kg/h
Steam pressure :0.6-0.8Mpa
Water consumption :2200L/h
The overall length of the machine is 17-50mm
Weight :4000-12000kgs
Because the lollipops produced by this unit have the characteristics of clear spray stripes, accurate filling amount and filling position, and good taste, they are popular among many users.
Technical parameters:
Output (10g) : 150kg-1200/h
Power :16kw-58kw
Compressed air consumption :0.5m ³ /min
Compressed air pressure :0.4-0.6Mpa
Steam consumption :250-1200kg/h
Steam pressure :0.6-0.8Mpa
Water consumption :2200L/h
The overall length of the machine is 17-50mm
Weight :4000-12000kgs
This production line is composed of sugar boiling POTS, sugar storage tanks, vacuum film sugar boiling machines, pouring machines, molds, cold storage cabinets and other parts. This production line can produce two-color spray-painted, two-color double-layer, single-color, and sandwich lollipops. Customers can produce various cast lollipops by changing the molds.
This production line is programmed by PLC to control the vacuum sugar boiling, conveying and pouring programs. It can complete the quantitative injection of liquid flavors, pigments and acid solutions online. This machine is equipped with a stable and reliable automatic rod insertion and placement device. The entire production line is finely designed with a compact structure and reliable performance.
Features:
1. It adopts Mitsubishi's PLC system to automatically control the time, temperature, pouring speed and pouring temperature of sugar boiling
2. The 10.7-inch touch screen can display the working status, temperature, pouring speed and other parameters of each part of the production line
3. Variable frequency speed regulation is adopted to control the flow rate of the syrup to ensure the quality of the produced products
4. Lollipops of various shapes can be produced according to different molds
5. The optional chocolate quantitative filling system can produce chocolate filled lollipops
6. By replacing some devices and molds, this production line can produce hard candies
7. Non-standard machines can be customized according to the customer's site requirements
The process flow of the fully automatic lollipop casting production line
Fully automatic servo-controlled stick candy pouring production line
The fully automatic PLC-controlled vacuum film continuous sugar boiling and candy casting forming production line is a production equipment for casting candy. This machine integrates mechanical, electrical and pneumatic control. It has a reasonable and compact structure and a high degree of automation. It features high production efficiency and is capable of manufacturing single-color, double-flavor and double-color spray-painted, double-flavor and double-color double-layer, three-flavor and three-color spray-painted, four-color and four-flavor products, as well as crystal candies, filled candies, striped candies, sugar-free xylitol sticks and thinking magic sticks, etc.
This machine is equipped with an automatic stick insertion system, which enables the entire line to operate automatically, making the operation simpler and more convenient. In addition, this production line also has the same characteristics as the hard candy casting production line; The lollipop casting production line and the hard candy casting production line can be interchanged by replacing the molds and some devices.
Model :ZY1200B-S
Output :1200kg/h
Candy weight: According to the size specified by the customer
Pouring speed :30-60n/min
Steam demand :1200kg/h,0.5-0.8MPa
Compressed air demand :0.6m³/min,0.4-0.6MPa
Working environment requirements: Temperature 20-25°C; Humidity: 45-55%.
Overall power :56kw/380v
The overall length of the machine is 40 meters
Total weight of the whole machine: 12,000 kg
Model :ZY600B-S
Output :600kg/h
Candy weight: According to the size specified by the customer
Pouring speed :25-35n/min
Steam requirement :500kg/h,0.5-0.8MPa
Compressed air demand :0.3m³/min,0.4-0.6MPa
Working environment requirements: Temperature 20-25°C; Humidity: 45-55%.
Overall power :38kw/380v
The overall length of the machine is 22 meters
Total weight of the whole machine :7000kg
Model :ZY450B-S
Output :450kg/h
Candy weight: According to the size specified by the customer
Pouring speed :25-35n/min
Steam demand :400kg/h,0.5-0.8MPa
Compressed air demand :0.25m³/min,0.4-0.6MPa
Working environment requirements: Temperature 20-25°C; Humidity: 45-55%.
Overall power :34kw/380v
The overall length of the machine is 19 meters
Total weight of the whole machine :6000kg
Model :ZY300B-S
Output :300kg/h
Candy weight: According to the size specified by the customer
Pouring speed :25-35n/min
Steam requirement :300kg/h,0.5-0.8MPa
Compressed air demand :0.2m³/min,0.4-0.6MPa
Working environment requirements: Temperature 20-25°C; Humidity: 45-55%.
Overall power :27kw/380v
The overall length of the machine is 19 meters
Total weight of the whole machine :5000kg
Model :ZY150B-S
Output :150kg/h
Candy weight: According to the size specified by the customer
Pouring speed :25-35n/min
Steam demand :250kg/h,0.5-0.8MPa
Compressed air demand :0.2m³/min,0.4-0.6MPa
Working environment requirements: Temperature 20-25°C; Humidity: 45-55%.
Overall power :18kw/380v
The overall length of the machine is 17 meters
Total weight of the whole machine :4000kg
The process flow of the servo hard candy casting production line
Automatic weighing supporting system - Sugar dissolving - storage tank - Vacuum film boiling machine - servo casting machine - cooling tunnel - demolding - conveying - packaging - finished product
Fully automatic servo-controlled flat lollipop casting production line
Fully automatic servo-controlled flat lollipop casting production line
Model :ZY150P
Output :150kg/h
The weight of the lollipop: Depending on the size of the sugar shape
Pouring speed :25-55n/min
Steam requirement :250kg/h, 0.5-0.8MPa
Demand for concentrated air :0.2m ³ /min, 0.4-0.6MPa
Overall power :18kW/380V
The total length of the line :17 meters
The total weight of the machine is 4000kg
Model :ZY300P
Output :300kg/h
The weight of the lollipop: Depending on the size of the sugar shape
Pouring speed :25-55n/min
Steam requirement :300kg/h, 0.5-0.8MPa
Demand for concentrated air :0.3m ³ /min, 0.4-0.6MPa
Overall power :27kW/380V
The total length of the line :19 meters
The total weight of the machine is 5000kg
Fully automatic servo planet lollipop casting production lineb
Fully automatic servo planet Lollipop casting production line (three-dimensional lollipop production line)
Model :ZY150H
Production capacity :120-750kg/h
Sugar grain weight :5-40g per grain
Gas consumption :0.3m ³ /min,0.4-0.6mpa
Steam consumption :450kg/h
The external dimensions of the machine are 21*0.9*2.6m
The total weight of the machine is 4000kg
The ZY150H three-dimensional candy production line is a process-oriented candy production equipment. It is suitable for large-grained candies and can not only produce semi-three-dimensional and fully three-dimensional shaped candies, but also hand-molded candies. It can produce single-color, top-bottom, left-right dual-color and dual-flavor stick candies, as well as spray-painted stick candies. This machine integrates mechanics, electricity and pneumatics. It eliminates the CAM structure, has a compact structure and is equipped with an automated candy production device.
Machines are the components of the production line
Vacuum continuous film boiling machine
It has the functions of automatic sugar boiling and automatic temperature control, with high output, fast sugar boiling speed, and the syrup produced has high transparency
Mold
Customers can put forward their own design concepts, and we will complete the mold drawings. During the operation of the machine, just by changing different molds, the required lollipops can be produced
Pouring machine
This machine is composed of three parts: the pouring head, the mold and the cold cabinet. A standard pouring head is equipped with a double hopper. Customers only need to replace the distribution plate and nozzle to produce filled lollipops and two-color lollipops.
This machine is controlled by a PLC system, and parameters such as temperature and pouring speed can all be controlled on the touch screen. Meanwhile, variable frequency speed regulation is adopted to control the accurate flow rate of the sugar liquid, ensuring the stability of the sugar paste quality.
Chocolate filling device
Adding this device can produce lollipops with chocolate fillings. The storage cylinder is double-layered, and the insulation layer in the middle can ensure that the chocolate does not solidify
Packaging system
Candies are a type of candy with low water content and can easily absorb external moisture. After absorbing moisture, the product breaks up and becomes sandy again. Thus, the value of the commodity is reduced or lost. Therefore, packaging serves as a protective measure for candies, and its role lies in preventing or delaying the phenomenon of qualitative change. A reasonable approach is to seal the boiled candies. When the hard candies are isolated from the outside air, even after being stored for several years, it is not easy to notice any changes in quality.
3. Lollipop types (candy shapes) and applications
It is suitable for casting and punching out lollipops of different shapes
4. Working Principle of Lollipop Machine
Lollipop casting molding: conveyor belt, model tray, sugar injection nozzle, sugar pouring pump, storage tank, cooling device. Casting mold forming can produce lollipops. During the casting mold forming process, when the boiled sugar paste is still in an active state, the liquid sugar paste is quantitatively injected into the continuously running lollipop mold tray, then rapidly cooled and set, and then separated from the mold tray and sent to the packaging machine along the conveyor belt for packaging.
Stamping lollipop forming: When the sugar dough cools to an appropriate temperature, stamping forming can be carried out. If the temperature is too high, the sugar body will be too soft and difficult to shape. Even if sugar blocks are formed, they are prone to sticking together or deforming. If the temperature is too low, the sugar dough will be too hard, and the formed sugar grains are prone to fuzz, darkening, and missing edges and corners. The suitable temperature for stamping forming is 80-70℃. At this temperature, the sugar dough is malleable. Stamping forming takes advantage of the characteristics of the sugar dough at this temperature range. The sugar dough is stretched into strips by a drawing machine or manually and then sent into the forming machine for stamping forming.
5. Installation of the lollipop production line
We will send engineers to help you install the machine
